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Hydro Test Laboratory

Hydro model test
laboratory is equipped with sophisticated
universal test rigs, thyristor drive and
control, automatic data acquisition and analysis
system.
This testing laboratory has in situ calibration
set up for all measuring equipments, ensuring
high accuracy of measurement as per
international standards. The laboratory has
modern facilities as soft
wares for computerized analysis of fluid
dynamics, CNC machines for manufacture of hydro
turbine scale models.
The laboratory also conducts field efficiency
tests at hydro power houses to confirm
efficiency guarantees of hydro turbines.
Fabrication Facilities
Floor area 70000
sq.meters.
Special equipment and facilities.
Electro-slag welding.
TIG/MIG welding.
1000 T press.
600 T plate bending machine.
3000 T shell bending press.
Electronic flame cutting machine.
Stress relieving furnace:9754x5791x5105 mm.
Shot blasting chamber.
NDT facilities:
Dye-Penetrating
Test, Magnetic Particle Test, Ultrasonic Test,
Radiography.
Machining
Facilities
|
Machine
Tools |
No. |
Largest
Capacity |
|
Lathes |
32 |
Max
.Swing 4165mm , Max. Bet. Centers
10668mm |
|
CNC
Lathes |
5
|
Max.
Swing 3000mm , Max. Bet. Centers
12000mm |
|
Vertical
Borders |
14 |
Max.
Turning -12500mm , Height Under
Slides 8000 mm , Wt. Of Job - 160 T |
|
CNC
Vertical Borers |
4 |
Max
Turning- 10000mm, Height Under
slides 4000mm,Weight of Job- 250 T |
|
Horizontal Borders |
14 |
Travel
8992 mm , Max. Dia Faced 2134 mm |
|
CNC
Horizontal Border |
5 |
26000 X
5500 X 2500 mm x mm x mm |
|
Planning
Machines. |
3 |
Size of
job 9144x4038x12900 mm |
|
Radial
Drilling Machines. |
13 |
Max.Size
2743 mm |
Testing Facilities
Facilities for
hydraulic testing of spiral casting, inlet
valves, servo motor, oil pressure units and
other control valves.
Balancing of runner - Dynamic Balance 140T.
Governor test stand - combined testing of
electrical and hydro-mechanical cabinets.
Non-destructive testing facilities:
*Radiography.
*Ultrasonic.
*Magnaflux.
*Dye penetrant
Chemical testing facilities.
Mechanical testing facilities.
Metallurgical testing facilities.
Vibration and stress analysis.
Pyrometry and heat treatment lab. |